FROM AEROSPACE AND CHEMICAL PROCESSING TO CHIP MANUFACTURING AND OIL AND GAS APPLICATIONS, DUPONT™ KALREZ® ELASTOMERS ARE ENGINEERED TO PROVIDE MORE STABILITY, MORE RESISTANCE, AND MORE EFFECTIVE SEALING. PERIOD.
While DuPont didn’t invent o-rings or specialty sealants, it has a 40-year track record of innovation and development, creating sealants that stand up to the most challenging operating environments.
Aside from its cleanliness and purity, Kalrez® polymer chains are engineered to be one of the most inert polymer structures available, standing up to more than 1,800 different chemicals while offering high-temperature stability.
Kalrez® perfluoroelastomer parts are manufactured to the highest quality standards. Every part has documented traceability, and these parts provide one of the longest, most predictable lifespans in industry.
The long-term, proven performance of Kalrez® parts can mean less frequent seal changes, repairs, and inspections, increasing process and equipment uptime for greater productivity and yield.
USES
• Seals and o-rings in pumps, reactors and flange joints
• Valve stem packing systems
• High-performance parts for aerospace, oil and gas equipment, transportation, and chemical processing
• Life science applications
• Semiconductor processing
• Photovoltaic manufacturing seals
• Food contact materials
ADVANTAGES
• Resists over 1,800 different chemicals
• High temperature stability up to 327°C
• Maintains seal integrity
• Reduces maintenance and operating costs
• Long seal life
• Meets safety standards for pharmaceutical and food processing
• Available in standard and specialty compounds formulated for custom use.
KALREZ® 0090
Applications requiring excellent rapid gas decompression (RGD) properties as well as high hardness and high modulus properties.
Good hot water/steam resistance, excellent amine resistance, and good compression set properties. The maximum suggested service temperature is 288°C (550°F). It is not recommended for use in organic or inorganic acids at high temperatures.
Low compression set product for general purpose use in O-rings, diaphragms, seals and other parts used in the chemical process and aircraft industries. It is a carbon black filled product with excellent chemical resistance, good mechanical properties,and outstanding hot air aging properties. It exhibits low swell in organic acids, inorganic acids and aldehydes, and has good response to temperature cycling effects. A maximum service temperature of 316°C (600°F) is suggested, with short excursions to higher temperatures possible. Kalrez® 4079 is not recommended for use in hot water/steam applications or in contact with certain hot aliphatic amines, ethylene oxide, or propylene oxide.
DuPont™ Kalrez® 3018 perfluoroelastomer parts are a carbon black filled product similar to Kalrez® 1050LF, except with higher hardness/modulus.
DuPont™ Kalrez® 3035 perfluoroelastomer parts are a carbon black filled product well suited for use in production of valve stem packings.
The mechanical properties and chemical resistance of Kalrez® 3065 make it the best choice for many oil and gas well environments.
A carbon black-filled product specifically designed for custom part and high volume applications. It has excellent thermal stability good mechanical strength properties and can be used in both static and dynamic sealing applications up to 300 °C (572 °F). In addition, Kalrez® 6190 is resistant to most chemical solvents but is not suggested for use in steam, strong acids or strong bases.
KALREZ® 6221
DuPont™ Kalrez® 6221 perfluoroelastomer parts are a white product that provide superior chemical resistance and low contamination from extractables in pharmaceutical and food handling applications where FDA compliance is required. DuPont™ Kalrez® 6221 parts are especially suited for Water for Injection (WFI) systems, Steam-in-Place (SIP) cleaning and other critical systems. Kalrez° 6221 parts are thermally stable up to 260°C (500°F), permitting them to be used in Stage II Sterilization processes, where other elastomers lose their sealing ability. Kalrez® 6221 is available as O-rings.
DuPont™ Kalrez® 6230/6230A* perfluoroelastomer parts are a black product that provide superior chemical resistance and low contamination from extractables in pharmaceutical and food handling applications where FDA compliance is required. DuPont™ Kalrez® 6230/6230A parts are especially suited for Water for Injection (WFI) systems, Steam-in-Place (SIP) cleaning and other critical systems. Kalrez° 6230/6230A parts are thermally stable up to 260°C (500°F), permitting them to be used in Stage II Sterilization processes, where other elastomers lose their sealing ability.
To transform raw semiconducting materials into a useful device requires hundreds of chemical processing steps. A significant number of these steps involve aggressive acids, solvents, and bases (including amines) used to clean, rinse, etch or strip unwanted materials and contaminants from the wafer surface. These chemicals can attack elastomeric seals causing them to swell and degrade or to leach undesirable metallic and ionic extractables that affect integrated circuit functionality.
DuPont™ Kalrez® 7075UP perfluoroelastomer parts are a black product targeted specifically metal CVD applications. It offers outstanding thermal stability, very low outgassing and excellent compression set properties. Kalrez® 7075UP exhibits excellent seal force retention.
DuPont™ Kalrez® 8002 perfluoroelastomer parts are a clear product for ash/strip applications. This unfilled product offers excellent plasma-cracking resistance and ultra-low particle generation in oxygen and fluorine-based plasmas versus mineral-filled products. Kalrez® 8002 exhibits excellent resistance to dry process chemistry, has good mechanical strength and is well suited for static, low stress/low sealing force and “select” bonded door seal applications.
Kalrez® 8085 has been reported to significantly improve wafer production in a variety of semiconductor plasma process applications where oxygen and fluorinated plasmas are used during the cleaning cycle.
Kalrez® 8475 perfluoroelastomer parts are a white product that have been specifically developed to meet the challenging requirements associated with lamp anneal and RTP sealing applications in semiconductor thermal processes.
Kalrez® 8575 perfluoroelastomer parts are a white product for “select” etch, ash/strip and deposition process applications.
DuPont™ Kalrez® 8705 perfluoroelastomer parts are primarily designed for seal locations in the direct path of high energy ultraviolet (UV) radiation emitted from a conventional light source or from plasma.
Kalrez® 8900 perfluoroelastomer parts are a black product for all thermal processes, e.g., oxidation, diffusion furnace, metal CVD, ALD and LPCVD. It offers outstanding thermal stability, very low outgassing and excellent (low) compression set properties.
Kalrez® 9100 is an amber translucent product targeted specifically for PECVD and HDPCVD processes. It has also exhibited excellent performance in “select” etch processes.
DuPont™ Kalrez® 9300 perfluoroelastomer parts are a brown product for Dielectric (Oxide) Etch applications. It has been specifically designed for use in applications where the plasma environment is a combination of ions (“physical”) and radicals (“chemical”), i.e., where a balance of “physical” and “chemical” plasma erosion resistance is typically required.
Kalrez® 9500 exhibits excellent resistance to CVD and ash/strip process chemistry, i.e., ozone, ammonia and water vapor. It also offers outstanding thermal stability, very low outgassing and excellent mechanical strength.
DuPont™ Kalrez® 9600 perfluoroelastomer parts are designed for high purity, high temperature vacuum applications where seals are exposed to damaging Fluorine and Oxygen plasma radicals.
AERO SPACE APPLICATION
AERO SPACE APPLICATION
AERO SPACE APPLICATION
Bonded door seals for gate valves and slit valve door seal applications provide improved sealing performance versus conventional O-rings by reducing particle generation, extending seal life and minimizing replacement time during preventive maintenance.
DuPont™ Kalrez® CP222 perfluoroelastomer parts are the latest product for unique custom shapes or high volume applications.
Kalrez® LS205 perfluoroelastomer parts provide superior chemical resistance and low extractables in demanding applications for use in food handling and pharmaceutical applications where FDA compliance is required.
DuPont™ Kalrez® LS390 perfluoroelastomer parts are a grey product for use as sanitary seals in food handling, beverage, and pharmaceutical applications where FDA, USP <87> and <88> Class VI compliance are required.
DuPont™ Kalrez® MS220 perfluoroelastomer parts are designed for mechanical seals where superior chemical resistance and low compression set are critical for successful sealing performance.
Kalrez® Spectrum™ 0040 perfluoroelastomer parts are specifically designed for low-temperature environments where significant chemical resistance is required (-42°C).
DuPont™ Kalrez® 4001 perfluoroelastomer parts are a non-filled product which is well suited for selected high purity applications
Kalrez® Spectrum™ 6375 is designed to give outstanding performance in the widest possible range of chemicals and temperatures.
Kalrez® Spectrum™ 6380 perfluoroelastomers parts are a non-black product specifically developed for chemical processes involving hot, aggressive amines.
DuPont™ Kalrez® perfluoroelastomer parts are the material of choice for mechanical seals, valves, flanges and other demanding chemical and hydrocarbon processing applications.
Kalrez® Spectrum™ 7090 perfluoroelastomer parts are specifically targeted for use in applications requiring high hardness/higher modulus properties.
Kalrez® Spectrum™ 7275 is designed to give outstanding performance in aggressive chemical environments.
DuPont™ Kalrez® Spectrum™ 7375 perfluoroelastomer parts are an innovative FFKM product based on a patented crosslinking system for chemical process industry applications where broad chemical and water/steam resistance are needed at elevated temperatures.
The outstanding service record for DuPont™ Kalrez® parts in oil production applications is best shown by the results of testing V-rings recovered after six years’ service in a producing well.
Kalrez® Valve Stem Packing (KVSP™) systems can help to significantly reduce fugitive emissions and improve process control through the innovative use of Kalrez® perfluoroelastomer parts combined with other proven packing materials.
METRIC STANDARD DIMENSION
IMPERIAL STANDARD DIMENSION
JIS STANDARD DIMENSION
Kalrez® Spectrum™ 7390
Kalrez® Spectrum™ 7375
Kalrez® 8775
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